Prima
Manufacturer: Cefla (Italy & USA)
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Type: One-arm oscillating spray machine
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Industry: Cabinets, Doors, Furniture, Aerospace, Automotive, Fiber-Cement..Pretty much anything that can travel on a conveyor belt.
Materials:
​SPRAYING ARMS
The new-concept central spraying arm gives excellent application performances combined with paint saving. Particularly easy manual spray gun opening access to simplify maintenance. Prima is also ideal for glass finishing. In this configuration, the machine is equipped with a special spraying arm and the most flexible system for spraying on glass, since it is able to apply any type of paint.
OVERSPRAY FILTRATION
Suction is through two-stage dry filters, an economical, efficient system. The large filtering surface area guarantees better air distribution, which translates into uniform finishing and a cleaner machine.
CONVEYOR SYSTEM
The paper conveyor system, with automatic pay-off and take-up system, features a vacuum unit which provides all the benefits of a continuous conveyor: immaculate panel underside cleaning and uniform application on edges and face of workpieces. Paper rollers are located at the entry and exit points to aid fast-changing.
CONTROL PANEL
Electric control panel with PLC and machine control software, controlled by a 12.1" color touch screen.
Wood
Metal
Plastic
Composite
One-arm oscillating spray machine. Perfect for businesses upgrading from manual to automatic spraying.
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Ideal for companies seeking cost-effectiveness, excellent flexibility, and productivity. User-friendly and reliable with low operating cost and initial investment. Perfect for fast color changes and small production batches.
PRIMA can be used as a stand-alone unit, tended by one or two workers who load or unload workpieces by hand.
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Mito
Manufacturer: Cefla (Italy & USA)
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Type: One or two arm oscillating spray machine
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Industry: Cabinets, Doors, Furniture, Aerospace, Automotive, Fiber-Cement...Pretty much anything that can travel on a conveyor belt.
Materials:
Wood
Metal
Plastic
Composite
MITO is the oscillating spray machine, suitable for the application of any type of water or solvent-based paint or glue. It is ideal for small to medium sized businesses that are looking for flexibility and productivity as well as cost-effective use.
Mito is the flexible, modular oscillating spray machine for small and medium outputs.
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READING BARRIER
MITO is equipped with a high-precision photodiode reading barrier for scanning incoming workpieces. Precise scanning of workpieces' size and the processing of their position by the control software allows spraying to be optimised, minimising the wastage of paint.
SPRAYING ARMS
MITO can be equipped with 1 central or 2 side arms. The arms are able to manage colour/product change automatically and fast. Valve and time control can be handled directly by the software.
MITO is also suitable for glass. The MITO Glass configuration is absolutely the most flexible system for spraying on glass, since it is able to apply any type of paint. It is equipped with 1 special arm, which allows very fast automatic colour change, perfect for small production batches.
OVERSPRAY FILTRATION
Overspray is sucked through two-stage dry filters: the operating maintenance costs of this system are reduced to a minimum. The large filtering surface area guarantees better air distribution, which translates into uniform finishing and a cleaner machine.
PLENUM
MITO has a patented “Airsphere” Plenum to guarantee a flow of perfectly clean air into the spraying zone, eliminating overspray residues during processing. The system ensures a high quality finish.
CONVEYOR SYSTEM
MITO can be equipped with paper or carbon fibre belt (CFB) conveyor system. The paper conveyor is the perfect solution for glues and non-recoverable paints. The paper belt is completely taut at all times thanks to a vacuum system, which keeps the underside of panels perfectly clean as well as guaranteeing immaculate, uniform application on edge and face. It also has an automatic pay-off and take-up system for quick, convenient replacement.
The carbon fibre CFB conveyor is perfect for spraying any type of recoverable water or solvent-based paint. The CFB configuration is equipped with a patented HCD automatic recovery and cleaning system, which minimises maintenance procedures and solvent use. It also features a patented automatic belt centring system to ensure a perfectly stable working surface.
CONTROL PANEL
MITO has an electric control panel with PLC and machine control software, controlled by a 12.1" colour touch screen.
Easy
Manufacturer: Cefla (Italy & USA)
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Type: Easy-to-use two-arm oscillating spray machine
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Industry: Cabinets, Doors, Furniture, Aerospace, Automotive, Fiber-Cement...Pretty much anything that can travel on a conveyor belt.
Materials:
Wood
Metal
Plastic
Composite
Easy is the easy-to-use two-arm oscillating spray machine developed to provide finishes of the very highest quality. It can provide the basis for complex systems, especially to meet high-volume production needs.
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Patented recovery system. Paint is recovered by a counter-turning roller, while the rest of the system ensures perfect belt cleaning. Solvent consumption and end-of-session cleaning times are minimised. The FLEX version (with belt recovery) has been developed for users who paint small batches with frequent colour changes.
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SPRAYING ARMS
Oscillation of the two spray-gun arms is powered by a brushless motor and positive drive belts, with separate ways and supports. Quick-fitting interchangeable arms available as an optional.
READING BARRIER
Thanks to its reading barrier, the machine precisely scans the shape and size of incoming pieces to optimise spraying and avoid wasting paint.
CONVEYOR SYSTEM
The system is equipped with a carbon fibre conveyor belt (CFB) to ensure perfect piece adherence to the conveyor surface, immaculate edge coating quality and no overspray in the undersides of pieces. The belt also features an automatic centring device to guarantee correct conveyor belt positioning on the high precision carriage. This belt simplifies overspray recovery while also minimising solvent use and cleaning and maintenance procedures.
OVERSPRAY FILTRATION
The filtering system, with dry or water filters, combines with an "Airsphere" air diffusion Plenum (Cefla patented), an innovative method for controlling the air flow inside the machine for maximised spraying quality and higher transfer-efficiency.
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CVR
Vacuum IR Finishing System
Manufacturer: Cefla (Italy & USA)
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Type: Finishing system that integrates sanding, staining, and drying into a single unit
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Industry: Mouldings, Profiles, Structural Metalwork
Materials:
Wood
Metal
Plastic
Composite
The CVR finishing system for mouldings integrates sanding, coating, and drying in one single and easy-to-use machine.
Perfect for water-based staining and priming applications.
The easily controlled vacuum system enhances grain without additional brush or hand wiping.
Water-Based Stain or Primer Application and Drying
The CVR finishing system for profiles integrates sanding, coating and drying in one single and easy to use machine. A vacuum unit applies water-based stain or primer uniformly onto any profile or shape to produce a consistent and uniform coloring. This vacuum process enhances grain definition without the need for brush or hand wiping.
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1. Pre-Sanding/Denibbing:
Upon request, the in-feed conveyor can accommodate sanding heads with abrasive strip brushes for pre-sanding prior to coating application.
2. Vacuum Application:
The stain/primer is applied by a stainless steel vacuum coater system. It is possible to control the amount of applied product equally on up to 4 sides by simply increasing or decreasing the vacuum level in the application head.
3. Short Wave IR drying:
After exiting the vacuum head the profile enters an IR curing tunnel and passes under multiple high-intensity IR emitters. The emitters irradiate the molding 360° for perfect curing in just seconds. The freshly coated mouldings can then be stacked or processed immediately thereafter.
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CVS
Vacuum UV Finishing Line
Manufacturer: Cefla (Italy & USA)
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Type: Sanding, Coating & UV Curing System
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Industry: Flooring, Mouldings, Extrusions, Wall Coverings
Materials:
Wood
Metal
Plastic
Composite
ENVIRONMENTAL COMPLIANCE
100% solid UV coatings are solvent-free and cure through polymerization rather than evaporation. The system is designed to minimize VOC emissions.
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Description
The CVS UV Finishing System can meet the needs of any coating formulation to match color, sheen, abrasion, and chemical resistance. In addition, the process provides total control of the cure temperature, making it ideal for heat sensitive substrates and/or applications.
Achieve today's most sought-after and cost-effective finishes in a compact, fully-featured production machine.
The CVS is the only moulding finishing system for UV that incorporates Sanding, Coating and Curing in a single system.
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Sanding:
A motorized roller conveyor with center adjustable guides and hold-downs provides the infeed platform on which the sanding wheel units can be fitted and individually positioned to sand up to all 4 sides of the profile.
UV Coating:
The coating is pumped into the application head which is outfitted with a front and back template gate. The substrate is pushed through the gates where it is coated on selected sections or on all 4 sides in a single pass. The negative pressure inside the chamber pulls the surrounding air, at a controlled speed, through the small fissure around the substrate and draws the excess coating back into the separation tower. The coating is continuously recycled, making the CVS UV Finishing System an economical and environmentally-conscious solution.
Curing:
The freshly coated substrate is fed into the curing tunnel for instant all-around polymerization of the photosensitive coatings by multiple UV lamps. Sliding doors allow easy access to the UV lamps for easy adjustment and maintenance forced and filtered air maintains adequate cooling of lamps and radiation chamber
Designed with small- to medium-sized productions in mind, the CVS series is simple to install, use and maintain.
CFS
Compact Flooring System
Manufacturer: Cefla (Italy & USA)
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Type: Sanding, Coating, Wiping, and UV Curing System for Flooring
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Industry: Flooring, Mouldings, Extrusions, Wall Coverings
Materials:
Wood
Modular flooring finishing system that helps you expand your production capabilities without a significant investment in additional floor space.
Description
The CFS is ideal for custom, just-in-time or small production runs. The CFS has the capability to sand up to four sides of your profile. The roll-coating section offers great flexibility and control over coating thickness. The wiping unit brings out the best in your material and the adjustable UV lamps provide many curing options. Ideal for single-job, just-in-time, custom flooring, or small production runs.
Sanding:
Individually positioned sanding wheels on all four sides for single-pass production.
Roll Coating:
Fully-featured roll coating system assures even coverage at any feed speed.
Wiping Unit:
Assures even finish and luster.
Fast UV Cure:
Adjustable - Partial to full-cure depending on requirements. No VOC emissions, No permits required, Reduced flammability, Consistent results, Low coatings costs, Small production footprint.
Unidry-G
Manufacturer: Cefla (Italy & USA)
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Type: In-line, gas-powered drying oven
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Industry: Panels, Siding, Stairs, Doors
Materials:
Wood
Metal
The Unidry-G is a flatline, gas drying system that expedites the drying of water-based paints. Its small size accommodates shops with space limitations. It has a minimal volume of emissions that adversely affect the working environment when compared to alternative automated drying methods.
Description
UniDry-G is a gas-powered, linear drying system that provides the optimal combination of reduced dry time, compact size, and minimized environmental footprint. It reduces dry time by 6-8 times when compared to traditional drying methods and the size of the in-feed opening can accommodate a variety of part shapes. At 4 feet wide and 8 feet long, it can fit into any size shop as an in-line or stand-alone unit. This system is unique in that it utilizes either natural gas or propane, as opposed to convection-style ovens. The oven’s conveyor table and overall dimensions are optimized for integrating with new or existing finishing lines. It houses a heat-tolerant, durable and looping conveyor belt that facilitates a continuous feed. Encased flatline drying can reduce part contamination within a small footprint.
Features
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Drying Technology employs catalytic combustion, which creates an incredible but controlled amount of heat
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Temperature parameters controlled by an easy-to-use digital pyrometer
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Compact size can fit into a variety of work environments
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Reduced emissions positively affect your environmental impact
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Uses either natural gas or propane, an alternative energy source that can bring cost-savings to your operation
Omnidry
Manufacturer: Cefla (Italy & USA)
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Type: Vertical Drying Oven
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Industry: Cabinets, Doors, Furniture, Aerospace, Automotive, Fiber-Cement...Pretty much anything that can travel on a conveyor belt.
Materials:
Wood
Metal
Its construction characteristics place Omnidry at the state of the art in both performance and reliability. What's more, the optional FLEXPRO function can automatically manage variations in passage height in response to piece height
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Flexpro (patented) is the innovative Omnidry system able to recognise the characteristics of the incoming pieces and adjust the passage height accordingly, in a completely automatic procedure. It is able to manage the entire cycle without operator intervention and without ever stopping production.
Description
With the revolutionary FLEXPRO function (patented), the new Omnidry range of vertical ovens represents the final frontier in vertical drying.
Thanks to Flexpro, passage height can be automatically varied on the basis of piece height. Its extreme operating flexibility and versatility in response to logistical requirements make Omnidry perfect, not only for very high output lines, but also for robotic application lines, where greater flexibility is required. This latest-generation oven maintains all the outstanding characteristics of the standard Cefla vertical oven since it can carry out flash off, drying, and cooling all in one (even for paints that need longer drying times), while minimizing the use of floor space. Flexpro is the perfect blend of productivity and flexibility. Passage height adjustment is totally automatic, and the system can manage the entire cycle without operator intervention and without ever stopping production.
The new Omnidry can be equipped with a roller conveyor system combined with "rack" trays for piece collection and cyclic transportation inside the oven, or with conveyor belt systems, combined with motor-operated "belt" trays.
Features
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FLEXPRO patented function for automatic passage height control
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Drive system in the bottom of oven:
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Extreme modularity: Omnidry can be expanded with an additional 2, 3, or 4 sections.
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Flexible system layout
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Independent ventilation for each section. Can also be used for flash-off, drying, or cooling
Infrared Panels
Manufacturer: Cefla
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Type: IR Curing System
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Industry: Flooring, Mouldings, Extrusions, Wall Coverings, Cabinets, Doors, Furniture, Aerospace, Automotive, Fiber-Cement...Pretty much anything
Materials:
Wood
Metal
Plastic
Composite
Description
The proprietary infrared technology uses a mixture of fresh air and gas fuel to provide an
oxygen rich atmosphere for better oxidation of the fuel and to generate the
amount of “amplitude” power necessary to reach long distances with the
effective infrared for curing application . This air / gas system provides many of
the advantages of the infrared products. The “pressure” design into the
venturi / injector system maintains the amplitude to allow the infrared panel
products to have the necessary power of infrared distances from 6 to 8 feet.
